reduction of water use in coal processing

Reducing water consumption in mining

Summary: Plenty of water is needed for beneficiation of mineral ores. Taking the raw material fluorite as their example, researchers have now shown how water …

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Direct-Reduced Iron

4.4 Direct Reduction. Direct reduced iron is iron ore in the form of lumps, fines or pellets that have had the oxygen removed by using hydrogen and carbon monoxide. Typical sources of carbon monoxide are natural gas, coal gas, and coal. Other energy inputs into the production process often include oil and electricity.

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Coal Mining and Processing

The U.S. coal industry serves a vital role in the nation's economy by producing fuel for more than half of its electricity. Despite the industry's importance, industry financial data for 2005—the strongest year for the coal industry in recent years—shows that it is a relatively small industry with revenues totaling $20 billion to $25 billion and net income between $1 …

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Hydrogen direct reduction (H-DR) in steel industry—An overview …

High energy intensity, large volume of production, and high dependence on coal as the major energy source are the most prominent features of the steel industry, and the energy demand and CO 2 emissions (2.6 Gt/y) of the steel industry reportedly account for approximately 8 and 7% of the global value, respectively (International Energy …

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Direct Reduction Process

This is a coal-based reduction technology, applicable to both steel mill waste and iron ore fines, with coal as a C-reductant agent. The reduced iron can be fed to a BF or directly into a melting process. If exposed to air for a long time, the metallic iron reoxidizes into iron oxide, deteriorating its quality.

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(PDF) 43 Drying of Coal

Coal must also be dried for the following processes: (1) briquetting, (2) coking, (3) gasication, (4) low-temperature carbonization, (5) liquid fuel synthesis, and others. The nal moisture content ...

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Scientists significantly improved coal-burning …

The use of salts as a catalyzing agent doesn't require that type of contact, which makes this new method of coal modifying potentially applicable in the energy industry.

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(PDF) Process Study and CO2 Emission Reduction Analysis of Coal

This process principle can also be applied to the CO2 emission reduction of organic solid waste pyrolysis, catalytic fluid cracking, fluid coking, and so on. Flow diagram of the fluidized bed ...

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CO2 reduction meets water-use tension in hunt for lithium

Out of 435 active lithium-containing mining projects analyzed by S&P Global Market Intelligence, 189 are in areas that are either projected to face medium to high water stress by 2030 or are in arid regions of low water use, as defined by the World Resources Institute. There are 23 projects in areas expected to face extremely high water stress ...

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The Application of the Foam Technology to the Dust Control …

technology captures the suspended and free dust in the roadway. Spray dust reduction technology is widely used in coal mine excavation operations. At present, the dedusting water used in coal mines is recycled after the simple treatment of underground sewage. Therefore, some impurities such as coal slime tend to be mixed with the water, …

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Green strategies in formulating, stabilizing and pipeline

Viscosity reduction of slurry up to 30% by application Ultra-sonication and microwave treatment. ... Water-energy nexus in coal and coal water slurry processing. In present global scenario, the demands of energy and water resources have increased in consequences of rising urbanization and economic growth and there exists a close …

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Technology of waste coal processing used for fuel …

Abstract and Figures. The technology and equipment were developed for the preparation and burning of suspension coal-water slurry fuel in boiler plants and heat power plants, obtained on the basis ...

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Water reduction and recycling in refining

Examples of water reduction, reuse and replacement activities. Lower quality groundwater substituted for potable water in process water makeup (saving 2,000 m 3 /day potable water); Process water reuse where quality restrictions allowed (saving 275 m 3 /day); Fire main maintenance (saving 36 m 3 /day); Condensate reuse recovered from the boilers …

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Technology of waste coal processing

The features of the technological schemes of modern coal-processing plants (PPs) in Russia are the use of a closed water-sludge cycle, which eliminates the discharge of sludge waters from the factory into external sumps and hydraulic dumps, and the absence of thermal drying of small classes of coal due to

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Water | Free Full-Text | Wastewater Treatment in Mineral Processing …

Water used by mining enterprises needs to be comprehensively recovered and utilized to achieve clean production. This requires the effective treatment of mineral processing wastewater. Wastewater produced during non-ferrous metal mineral processing contains a complex mixture of pollutants at high concentrations, making …

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Coal Processing and Use for Power Generation

The use of coal is negatively perceived, since the use of fossil fuels in power generation and other industry sectors contributes significantly to the CO 2 emissions worldwide. Of the main fossil fuels, coal has the lowest H:C ratio, and consequently coal has the highest CO 2 footprint per unit of combustion energy produced. Coal also …

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ENERGY-EFFICIENT TECHNOLOGY OPTIONS FOR …

4.0 Potential Low-carbon Technology Options for Indian Direct Reduction of Iron Sector 37 4.1 Direct Reduction of Iron Production Using Solid Coal 39 4.2 Direct Reduction of Iron Production Using Coal Gasification 43 4.3 Direct Reduction of Iron Production Using Gas Route 49 4.4 Hydrogen Use in Indian Iron and Steel Sector 54

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Iron Ore Reduction

Iron ore reduction is an important process in the iron/steel-making industry, where iron ore is reduced to metallic iron, usually with coal, coke, natural gas, CO, or hydrogen as the reducing agents. From: Comprehensive Renewable Energy (Second Edition), 2022. View all Topics. Add to Mendeley.

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Magnesium Smelting via the Pidgeon Process | SpringerLink

Weienke Technology Company achieved good results with the use of coal-water slurry as a fuel in the production of magnesium smelting. For instance, the combustion efficiency of coal reached more than 98%, ... The reduction process is the core of magnesium production, and the type of reduction furnace that is used greatly …

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(PDF) i) Direct Reduced Iron: Production

Sponge Iron or Direct Reduction Iron (DRI) refers to a porous metallic substance that is produced by the direct reduction of iron ore, where oxygen is removed from the iron oxide using coal or ...

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ITP Mining: Water Use in Industries of the Future: Mining …

States, more coal is strip mined. Water use in coal mining varies according to the method of mining, the equipment used, and the availability of water. Underground coal mines in West Virginia rely on the use of water for cooling the cutting surfaces of mining ma­ chinery and for inhibiting friction-induced ig­ nition of coal fines or gas.

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Prospects of water use reduction in coal preparation

The use of the mentioned chemical transformation opens up new possibilities of processing of heat-treated middlings, namely: · Reduction in energy input of …

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Research on zero discharge treatment technology of mine …

In order to solve the problem of mine water treatment in the production process of coal mine enterprises, the source and characteristics of mine water are introduced, and the zero discharge technology of mine water is studied and applied in engineering, the zero discharge technology of mine water includes three stages: …

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Utilization of resources in abandoned coal mines for carbon …

Even after the abandoned coal mines are closed, a large quantity of underground resources remains undeveloped and unutilized. According to the survey, coal mines that have been closed so far contain coal resources of up to 42 billion tons, while the natural gas resources are estimated to be nearly 500 billion m 3.Moreover, there also …

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A novel and effective method for coal slime reduction of thermal coal

In this paper, a dynamic process, consisting of coal processing - slime reduction, is put forward in view of the easy-to-agglomerate long flame coal, −3/-6 mm screening and wide grain shallow tank heavy-medium separation. The coal sieving −3/-6 mm flip flow screen and shallow tank heavy-medium separation system can realize 100-3 …

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IOP Conference Series: Earth and Environmental Science …

Keywords: Coal dust; Hazard; Dust reduction; Explosion protection. 1. coal dust generation and harm Coal dust is generated in producing, handling, crushing and transporting of coal, drill, blast, smash, self-weight transport, artificial gangue and other production processing are the main reasons caused coal dust. Coal dust producing on …

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Reducing mine water requirements

A feature of mining processes is the vulnerability to the effect of the climate factors and the potential water gain/loss to process that can be monitored more precisely using daily data aimed to improve the use of water. The total WF for the SGHL process was 0.18 m 3 /t, where 0.13 m 3 /t corresponds to GreenWF and 0.04 m 3 /t to BWF.

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Managing water consumption in mining

Water for the project has to be sourced from two dams and Lake Argyle, meaning it could have potential impacts on ground water. In 2005 the mine used more than 3,500 megalitres of water from the lake to run operations. By 2009 they had reduced this to 300 megalitres – a 95% drop. Rio Tinto did this by capturing and recycling water used by …

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Quantification of the water-use reduction associated with the

In contrast, a larger proportion of upstream water consumption for coal is located in water stress areas; 37% of coal mined in the US was extracted via surface mining in high or extremely high stressed areas, which infers upstream water consumption of 3.06 × 10 8 m 3 out of 7.41 × 10 8 m 3 TWC for coal in the US (41%, figure S5, table S7) [14 ...

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Mining Water Use | U.S. Geological Survey

Mining water use is water used for the extraction of minerals that may be in the form of solids, such as coal, iron, sand, and gravel; liquids, such as crude petroleum; and gases, such as natural gas. The category includes quarrying, milling of mined materials, injection of water for secondary oil recovery or for unconventional oil and gas recovery …

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